6 Ways Industries can Achieve Energy Efficiency

La factura eléctrica industrial: qué se paga además de la energía

Energy efficiency is a huge part of the industries as it can help reduce cost and save energy too. The energy bills don’t reflect the reality. What you are paying each month is more than the usage. You might only be using half of it, while the other half just goes to waste via leaky HVAC systems, faulty equipment and others.

Industrial spaces like water supply, and water treatment plants need a huge amount of power supply to operate. But most of the energy – nearly half of it – goes to waste because of negligence and absence of any energy management program. Manufacturing industries use billion dollars on the power facilities and the energy waste counts for 30% of it. Imagine how much extra money you are paying for the energy you didn’t even use. And now imagine, how much you could save by becoming more energy-efficient.

Energy efficiency for industry – any industry – is very important for financial, efficiency, productivity and environmental standpoint. Every industry, company and organization need to take steps for achieving energy efficiency. The good news is that you can do it.

Here are the 6 most effective ways for achieving energy efficient for industry:

1. Energy Management Team

Energy efficiency is a huge part of any industry, company and organization, which is why it deserves a whole new department or team. One of the best ways to manage energy and improve efficiency is to create an energy management team that will handle all the information, oversee and calculate the usage and also help in saving energy. Most of the industries do not have a specific team to handle the responsibility, which is why the cause gets lost somewhere. Now that saving environment has become so important, having a team that helps achieve energy efficiency for industry has becomes even more critical.

How to do it:

Team must have a representative from each department
Create a plan to monitor energy usage
Make the team implement ideas to save energy
Add incentives and bonus to make people work hard
Taking an initiate towards energy efficiency is important for the better future of the company as well as the environment.

2. Energy Audits

Performing energy audits is one of the best ways to achieve energy efficiency for industry as it is done very thoroughly and accurately. The results can be used to identify the problem areas and come up with a plan to achieve energy efficiency for industry. While you can conduct in-house energy audits, for the best and impartial results ask for an external team to do it. Energy audit company have an expert team specializing in energy auditing and help companies become more efficient. Energy audit will help quantify energy consumption of each department, peak consumption times and days and where the waste is happening. After the audit is done, the team will recommend the necessary steps for achieving better energy efficiency of industry and saving the cost.

3. Savers electricity consumption (Enerteq)

Reducing electricity consumption is one of the best ways to become more energy efficient for any industry. Using an electricity consumption system like ENERTEQ, industries can better manage their energy consumption. The ENERTEQ system offers stable and effective network current, which will help in saving energy up to 20%. It can be installed on the electricity system and it can help by stabilizing the input voltage, and weakening the voltage spikes caused when starting engines, air conditioning equipment, appliances, and other equipment. It also helps in removing the harmonic distortions and electrical signal noises.This system is one of the most efficient ways to manage and improve energy usage and energy efficiency in industry.

4. Control and Manage Machinery Use

In industries, machineries operation consumes a huge chunk of energy. By controlling and carefully using the energy for the operation of the machineries, industries can reduce cost and improve efficiency. By strategically scheduling machinery use, you can reduce the waste and save energy cost. You can use the audit information to find which machinery needs the most energy to run. One of the most effective ways to improve energy efficiency is by scheduling the operation of these machines outside the peak hours. Likewise, there are many ways the machinery usage can be optimized to save energy and cost.

5. Using LED and Solar lighting

Lighting is also an important part of industries like water treatment plants. You will be surprised to know how much energy is wasted on lighting. Leaving the lights on when its not in use can have a huge impact on the energy consumption. By switching off the lights after use is one of the best and easiest ways to save on energy. While people are conscious of this fact at home, industries don’t pay much attention to it. It is important that companies take appropriate steps to reduce energy waste by switching off lights and using energy-efficient lighting like LED and solar lighting.

Here are some of the ways you can do it:

Automated lighting systems based on room’s occupancy or daylight availability can reduce energy waste
Install motion detector sensors to automate light switching on and off as per the need
Using efficient LED material for achieving energy efficiency and saving up to 80% of the lighting cost.
Installing solar LED lamps to improve energy efficiency as they have solar panels and batteries that supply energy to the luminaires

Using the lights consciously can help in reducing the energy waste and improve performance.

6. Optimizing Air Compressors

Air compressors are installed in the industrial areas for various reasons and they are also responsible for huge energy consumption. A lot of waste is also involved in it. The fault lies in incorrect designing, incorrect installation and maintenance. Leaks in the air compressors can amount to huge energy waste. Multiple leaks can add so much to the energy cost. It is important to keep the air compressors at optimal level and ensure they are sealed properly and don’t have any leaks. An energy audit will cover it and help come up with a plan to tackle the problem in a most efficient way.

Importance of Regular Maintenance
Cleaning and maintain the systems is one of the best ways to ensure your commercial space is energy efficient. Make sure the system, equipment, machinery, lights, HVAC system and other important components are cleaned and maintained regularly. By keeping the system efficient, you can reduce the energy wastage, improve efficiency and also increase the lifespan of each component. You can reduce the chance of sudden system breakdowns with an efficient maintenance program for your various important components. Hiring a professional team for regular repair and maintenance is a great way to ensure your industrial space is efficient and well-maintained.

The Bottom-Line
Energy efficiency for industry is important and can be achieved by taking appropriate action. From creating an energy management team to hiring a professional auditing company to committing to a maintenance program, companies can save cost and make their industrial space more efficient.

KEIKEN ENGINEERING specializes in energy audits and reports for achieving energy efficient for industry. We carry out all types of energy efficiency actions to ensure that our clients become more efficient and reduce waste. Our energy efficiency services include efficiently managing customer consumptions, reducing electricity consumption in their facilities, preserving the environment and giving energy security to your business. We have a competent team of experts for carrying out the audits in your facilities. Our services are designed to determine the potential actions to be implemented to reduce your spending on the electricity bill.Contact us at info@keiken.es or call us at +34 91 057 72 54 or +34 93 681 16 50.

FAQs

1. Why care about energy efficiency in Industry?

Energy efficiency can improve productivity, reduce operational expenses, and decrease industries’ environmental impact. By using energy efficiently, industries can reduce operating costs while continuing to support sustainability.

2. How often can we perform an energy audit for our industry?

An organization should perform an energy audit at least once every 1 to 3 years. High-energy-consuming facilities should consider conducting more frequent audits to measure the benefits of completing energy projects and to continue identifying areas of wasteful energy use.

3. What are the most common sources of wasted energy in the Industrial World?

Common sources of wasted energy in industrial applications include outdated machinery, inadequate maintenance, air leaks in compressed air systems, inefficient lighting, and unmonitored energy use. Additionally, the general lack of an energy management system contributes to the overall underuse of energy.

4. Is energy efficiency applicable to small and medium industries as well?

Energy-efficient practices can also help small and medium-sized businesses. For example, supporting the use of LED lights, properly maintaining machinery, and monitoring energy use are all simple ways small and medium-sized businesses can save a lot of money over time.

5. How do regular maintenance practices correlate to energy efficiency?

Regularly scheduled and proper maintenance practices help ensure that all systems and equipment operate at peak efficiency. In turn, regularly maintained equipment uses less energy, has less downtime or a lower risk of machinery failure, and lasts longer.

Why desalination plants are important for water treatment plants

Cómo comparar ofertas de una planta de tratamiento de agua

The growing need of safe, reliable and consistent supply of water had made many manufacturing industries and water treatment plants to look for efficient desalination plants. Desalination is process by which minerals are removed from the water – seawater, brackish water or treated water–to make it pure for various industrial use. Many industries need processed water for manufacturing, water treatment and other activities. Sometimes, the quality of water is not adequate or does not meet the quality standard for production purposes. In this regard, industries use the desalination plants to purify water for their use.

As the competition has increased, industries are trying to improve efficiency and quality of their products and services. To achieve their goals, the desalination plants are designed for providing better quality water for various industrial use. Using a desalination plant for water purification is much more viable in terms of efficiency and cost than building your own.

Here are some of the reasons why desalination plant importance has increased in last few decades:

1. What is desalination Plant

Desalination is a process of water treatment that removes mineral components from saline water. It involves removal of components like salts and minerals from the water so that it can be used for various purposes like manufacturing, cleaning, and other things. Efficient desalination plants use various methods and advanced technology to remove the impurities and make the water more compatible for use. Many industries are now relying on the desalination plants as the need for fresh and clean water is growing against the scarcity of clean water.

2. Provides Industries with Fresh Water

The desalination plants are designed to remove impurities like salts and other mineral from seawater or brackish water. Desalination can turn the seawater into portable drinking water for the areas where clean water is hard to come by. It makes the water fit for drinking as well for various industrial use. It is perfect for places where clean water is not easily available. Industries can safeguard their business with efficient desalination plants against draught.

3. Improved Water Quality

The water quality is high and completely safe for using. Seawater or brackish water are perfect for industrial use as they are available in abundance. The only thing needed is to purify them and make the compatible with the manufacturing use. This can be done with the help of efficient desalination plant as they use advanced technology to create fresh water sources. The plants use advanced technology that is at par with today’s needs. It is important the industries to choose the right desalination plants for the best results.

4. Reduce Water Shortage Problems

In many parts of the world, there is a scarcity of clean and fresh water. For industries to survive and thrive they need a system that can help them use the available resource of water efficiently. Desalination process is a huge task and not very cost-effective. By using efficient desalination plants, industries can eliminate water shortage crisis and help the company as well as the community get the required water supply and quality. The seawater is almost an inexhaustible source of water. With the help of desalination plants, industries can prepare for the times of droughts and ensure efficient supply of water.

5. Safe to Use

Most of the desalination plants are located in the industrial areas and away from the residential areas. This ensure that they plant does not cause any safety risk for the people. desalination plants use advanced technology to ensure safety, efficient process and quality assurance. Industries can use desalination process to not only meet their immediate needs but to advance their business too. They can ensure quality and quantity at the same time. A good desalination plant supplier will take all the necessary measures to ensure the best results and maintain the quality throughout the process of desalination.

These are some of the most important reasons why the efficient desalination plants are so important for the industries.

How to choose the best desalination plant

Desalination plants are very important for industries and the growing need for such services has led to development of many such plants. When you are looking for efficient desalination plants for your industrial use, it is important to choose the right one. When you have too many options, finding the right one can be overwhelming. But with few important considerations, you can easily find the one that matches your needs.

Desalination process is the most important part of a desalination plant and the first thing you need to consider when looking for efficient desalination plant is the process they use. There are various method of desalination and a competent company will use the most effective methods. This includes:

Reverse osmosis (RO) and Nanofiltration (NF)

The reverse osmosis and the nanofiltration process are one of the best desalination processes. It is a pressure driven membrane process and the most preferred ones. It is a water supply system and is free of dissolved matter and salts. The membranes act as a selective permeable barrier that allows only water to pass through it while retaining the other substances. It is mostly used for desalination of water for drinking and other human consumption.

Multi-effect evaporation (MED) and multistage flash evaporation (MSF)

The Multi-effect evaporation (MED) and multistage flash evaporation (MSF) are the most advanced technology in desalination process and is based on evaporation of water through various stages with different temperature and pressure conditions. It is a very effective method but expensive too. But some plants use methods to reduce the cost so that industries can easily get quality desalination service without bearing excessive cost.

Direct Osmosis Plants (FO)

The direct osmosis plants or the Forward Osmosis plants use the osmotic pressure gradient to enable the diffusion of water through a semipermeable membrane from a diluted solutiontowards a highly concentrated solution. This method is a natural process and doesn’t really need high pressures. The energy cost of this process is relatively lower than the other methods like reverse osmosis. This method is widely used for wastewater treatment, water purification and water desalination.

Membrane Distillation Plants (MD)

Membrane distillation plants use membrane desalination process in which vapor pressure gradient is generated on side of the membrane. This process separates volatile matter from non-volatile matter, resulting in creation of high-quality water. It is an effective method and cost-effective if you choose the right desalination plant supplier

Cost of the Process

Considering the cost of the desalination process is also important. Desalination process can be very expensive. By choosing a desalination plant that uses efficient system and cost-saving technology, you can easily find the one that matches your needs. Make sure that the process and the plants are compatible with your budget.

The Bottom-line

Efficient desalination plants are a great option for industries who are looking for a sustainable and highly-effective water supply option. It is essential to choose a plant that employs the right desalination method for the best results.

At Keiken Engineering, we strive to provide the best desalination solution to our clients with the help of the best water treatment pilot plants. These water treatment pilot plants are essential for various businesses to carry our extensive experiments, test and desalination process. Our aim is to provide a cost-effective and efficient method of desalination process that saves a lot of time and money while providing companies with a high effective mechanism. Contact us at info@keiken.es or call us at +34 91 057 72 54 or +34 93 681 16 50.

How does due diligence walk for water plants prioritize clean water?

Qué se revisa en una auditoría técnica de una planta de tratamiento de agua

Ensuring the quality of drinking water has been a problem all over the world for quite some time. As per a study conducted by WHO, a minimum of 2 Billion residents all over the world use drinking water that is sourced from places contaminated with a certain amount of feces. Another research suggests that contaminated water, when consumed by people, has caused an approximate of 485,000 deaths/year due to diarrhea.

In the countries that rank in the least developed category, contaminated water is a result of improperly managed sanitation services, waste management, or health care facilities. In most cases, the issues surface from an improperly managed water plant. So, how can one take care of this issue? Opting for due diligence for water plants is the key to ensure the safety protocols and regulatory laws are maintained at a proper pace.

But, before we get any further into the way due diligence walk helps prioritization of clean water, let us understand the concept first.

What is a Due Diligence Walk?

In simple words, a due diligence walk is a survey conducted for a water plant or similar industries to check whether they have been adhering to the legal requisites for quality cleaning and maintenance of drinkable or usable water. A walk for due diligence for water plants can help ensure each critical legal protocol is being adhered to while keeping in mind the safety concerns.

How does a due diligence walk prioritize clean water?

1-Detect Presence of Molds in Pipes

While finding mold in water pipes isn’t as common as one might think, but yeah, it is possible that they can take over. Mold is your classic commonly occurring fungus that requires oxygen, water, as well as organic food for survival. Generally, water pipes have very little oxygen, with no presence of organic food that can promote their growth. However, in cases where the pipe has certain improperly sealed openings or cracks in various places, the molds get a chance to spread out.

So, yes, there is a chance that the water pipes in your plant might be infected with the presence of mold. A walk for due diligence for water plants ensures that such molds in the pipes are detected at their earliest and proper protocol is delegated to handle the issue.

2-Leakage

With global warming taking a toll over the freshwater levels all over the world, each drop of drinkable water counts. Water can save lives and losing even a small amount can have hazardous effects. For sure, during the filtration process in a water plant, there is a loss of a certain amount of water. However, ultimately the cleaned water shouldn’t be wasted.

One way a water plant can experience loss is due to leakage issues. Given the fact that filtration of water is such a critical process and involves 100s of pipes coming in and going out, keeping track of any leakage issues can be tough. In such cases, due diligence for water plants can help keep track of and handle any leakages in the pipeline or storage tanks with treated water.

3-Reduction in Financial Losses

An ineffective water plant surely requires more financial investment for something that can be done at a fraction of the total cost. There are several aspects that come into play in this case. The increase in your financial losses can stem from issues such as:

• Overconsumption of power
• Water leakages
• Lack of automation software
• Improper residual management system

All these issues, when combined, can lead to major financial losses in the long run. The key is to opt for professional service providers for due diligence for water plants. Such experts help ensure that the water plant has all the feasible solutions in place through a due diligence walk.

4-Socio-economic benefits

When water is sourced from improved, accessible, and trustworthy water plants, consumers/people tend to spend a minimum amount of time or effort in search of it at the physical level. This means they can invest this saved time and effort to be productive and fruitful in other concerned areas. A due diligence walk can ensure that all the safety and law standards needed by a water plant to maintain are actually in place.

With a reliable water plant, there is a scope for enhanced personal safety. Better sources for usable and drinking water means that there is less expenditure in terms of health. In short, people will fall ill less often & do not have to incur high medical costs. They will also be capable of remaining productive in an economical manner.

With new-borns and children particularly being the prominent candidate for risk from water-related issues, a water plant that has been surveyed for due diligence will help reduce such issues. With access to better water sources, children can focus more on studies and school with long-term positive consequences.

5-Pollutant Testing

Although the protocol opted in, water plants, have been designed to get rid of hazardous pollutants. However, no protocol is 100 percent effective. In several cases, there might be an error or two that might lead to pollutants seeping into the filtered water tank. Given the fact that a water plant has so much to take care of, such issues might go unnoticed.

Having a team in place for due diligence for water plants will ensure that the water is free from such contaminants at the final level of filtration.

6-Energy Efficiency

Energy wastage is one of the most critical concerns of water plants that are dedicated to the filtration processes. With the help of a dedicated team for due diligence for water plants, a water plant can get access to:

• Protocols that help analyze the existing situation in the plant
• Identification of several risks, needs, & steps that should be in place for proper operations
• Detection and concoction of solutions that can match your water plant’s specific needs
• Suggest any necessary steps that might help eliminate the existing risks
• System setup for control, mitigation, as well as management of risks

How does due diligence walk help your water plant?

• Make better business acquiring and buying decisions
• Can help determine whether investing in water plants can be your go-to move
• Comply with all the standard quality and safety regulations for water plants
• Determine probable action needed to make the plant safer and efficient
• Reduce environment-related risks
• Improve plant performance and efficiency
• Reduce wastage, track progress, and save cost

Conclusion

In short, due diligence for water plants is an essential methodology that prioritizes certain aspects of the regular treatment processes. With a capable team in place, you can ensure that your water plant is functioning at its optimum capacity.

Looking for a reliable team to help customize your due diligence walk needs? At Keiken Engineering, we have some of the best and most talented individuals in place to take care of efficiency needs in your water plant. To know more about our services, give us a quick call at +34 91-057-72-54 or write to us at info@keiken.es.

How activated carbon is used for various water treatment application

Tratamiento del agua en calderas y circuitos de refrigeración

Activated carbon is widely used for various water treatment needs.Water is a huge part of manufacturing industries. The water used in the manufacturing industries can get contaminated during the process and needs to be treated before its released into the environment. Likewise, some industries need water to be treated before it can be used for manufacturing. Environment problems resulting in air and water contamination can be treated with activated carbon. Activated carbon for water treatment is now used for various types of industries and purposes. Activated carbon is one of the most effective methods of treating water for various safety, purity, environmental protection, compliance and quality needs.

Using the activated carbon for water treatment in your water plant or companycan help you in becoming more efficient and safer place.

What is Activated Carbon?

If you have a water treatment plant or a business that needs a lot of water, you may have heard about the activated carbon. But what exactly is it? Simply put, activated carbon is charcoal that has been treated to become more absorbent. The activated charcoal has high carbon content and a high internal porosity, which gives it a large free surface for adsorption. This high absorbent properties make it an ideal option for absorbing contaminants present in the water used for manufacturing industrial products and other places.

While it is not easy to pin-point when exactly the activated carbon was discovered or used, it was first generated for industrial purpose in the early 19th century for sugar production. It was then used for large-scale water treatment in England, and drinking water treatment in the United States. Activated carbon for water treatment makes for a large part of market for activated carbon.

Now the next question is how activated carbon is made. It is made from a wide range of materials, such as lignite and bituminous coal, charred wood, coconut shells and others. The carbon activation is done at a high temperature along with steam, CO2 and air. The final result is a porous structure with a large surface area of 500- 1,500 square meters per gram.

How Activated Carbon Absorb Contaminants

Activated carbon for water treatment is widely used in various industries and water treatment plants. Activated carbon has high absorption properties which helps in absorbing the contaminants from the water and air too.

Activated carbon has great adsorption property which helps it to bind different chemicals. When the activated carbon comes in contact with water or gas, it attracts and takes away one or more atoms, molecules, or ions on its surface. .

Activated carbon for water treatment comes in various forms:

• Granular activated carbon – Ideal for water and wastewater treatment purposes.
• Powdered activated carbon – It is perfect for treating specific trace synthetic chemicals.
• Extruded activated carbon – It is used for de-chlorination and chemical removal.

Activated carbon can be used for adsorbing heavy metals like chromium, mercury, and lead. Its capability to absorb contaminants for all kinds make it an ideal choice for water treatment plants where harmful chemicals and metals used for manufacturing things. It also has capacity to remove contaminants from liquid and gas too.

Application of Activated Carbon for Water Treatment

In water treatment plants, the activated carbon is used in granular or powdered form depending on the need and process. The activated carbon is now extensively used in waste water treatment, in biological waste water treatment and tertiarywaste water treatment.

• Drinking water purification
Activated carbon is widely used for water purification in residential and industrial purposes. In drinking water purification, the activated carbon is also used with other treatment processes, such asfloc-culation, oxidation, and filtration. Depending on the quality of the activated carbon, the drinking water can be purified by absorbing the contaminants like chemicals, and organic matters.
• Service water treatment
Industries using service water needs activated carbon for water treatment to reuse the contaminated water. Service water is basically used water which is cleaned using activated carbon before using it again. Service water is mostly used in places like cooling water, boiler feed water, condensatewater, swimming pool water and aquarium water.This is a great way to save water and prevent water wastage. Reusing water is eco-friendly as well as safe for the humans too. Activated carbon can remove various contaminants including chemicals, organic and non-organic matters.
• Condensate and contact water treatment
Condensate sometimes use lubricants and the water can get contaminated with the harmful lubricants. It is important to treat the water before it can be re-used in the condensate like high-pressure boilers. Using the granular activated carbon is very effective in treating the condensate water, which usually consists of organic and aqueous components.
• Waste water and sewage treatment
Activated carbon is also used for treating waste water and sewage treatment. Such places have high level of contaminants that needs to be removed before the water is re-used or released into the environment. Activated carbon is now widely used in waste water treatment as it is highly effective in removing toxic substances or pollutants which are harmful for the people and the environment. Water treatment in industries like the paper, textile and petrochemical industries is essential for various reasons and activated carbon is very effective in doing its job.

How to Choose a Activated Carbon for Water Treatment Purpose

Choosing the right water treatment system is essential for water treatment plants and other industries that needs the service. Here are the things you need to consider when choosing a water treatment system:

It is important to choose a company that provides high-quality activated carbon for water treatment. Creating activated carbon requires essential steps that determines the performance of the products.

The steps involve:

• Using a high-grade raw material and spray it to a powder.
• A binder is added to the powder.
• It is then re-agglomerated into briquettes, which is then crushed and sized.
• The carbon formed is baked and then thermally activated.

Make sure to choose activated carbon for water treatment for higher quality for the best results. Industrial purpose activated carbon products are different than general purpose.

The Bottom-Line

Activated carbon for water treatment purposes are highly effective method. It is used in a wide range of industries where water is used and need treatment before it is re-used or released into the environment. Choosing the right type of water treatment system is essential for keeping your water treatment plant efficient and safe.

Activated Carbon from KEIKEN

KEIKEN specializes in providing high-quality products to water treatment plants and related industries. We have the best quality activated carbon for water treatment needs. We maintain exclusivity agreements with Indian manufacturers, which allow us to provide the highest quality products at a very competitive price. We can help your water treatment plant become more efficient, compliant, cost-effective and safe. Our aim is to provide high-quality activated carbon for water purification, wastewater treatment, and air and gas purification and others. Gives us a call at Phone Number + 34 91 057 72 54 for knowing about our activated carbon for water.